Mobile Sauna Production Overview

Mobile saunas combine traditional woodworking techniques with modern electrical manufacturing. The production process focuses on safety, thermal efficiency, portability, and user experience. Unlike traditional built-in saunas, mobile saunas feature modular designs manufactured entirely in factories, making them easy to transport and assemble.

Design

Processing

Assembly

Testing

Production Stages

  1. Stage 1: Design & Material Preparation

    Market research, 3D modeling, structural design, and material selection. Sourcing premium wood (Canadian Hemlock, Red Cedar), heating systems, insulation materials, and certified electrical components.

  2. Stage 2: Wood Processing

    Precision cutting, planing/sanding for smooth finish, grooving/drilling using CNC equipment, and optional waterproof treatment to extend product lifespan.

  3. Stage 3: Assembly & Integration

    Frame assembly, insulation & electrical wiring installation, interior panel installation, heating system integration, and exterior panels & accessory installation.

  4. Stage 4: Testing & Quality Control

    Comprehensive safety and performance testing including electrical safety tests, functional testing, temperature uniformity testing, load testing, and stability testing.

Key Materials

  • Wood: Canadian Hemlock (cost-effective) or Red Cedar (premium option), resistant to high temperatures, humidity, and warping.
  • Heating System: Far-infrared carbon fiber panels (current standard), providing even heating, safety, and therapeutic benefits.
  • Insulation Materials: Aluminum foil composite insulation, installed inside the wooden structure to reflect heat and minimize loss.
  • Electrical Components: Thermostats, timers, control panels, power cords, all certified to meet international safety standards.

Manufacturing Process Details

Step-by-Step Production:

  1. Design & Engineering: CAD modeling, thermal calculations, and material specifications
  2. Material Preparation: Wood cutting, treatment, and component sourcing
  3. Frame Construction: Assembly of structural framework with precision joinery
  4. System Integration: Installation of heating, electrical, and control systems
  5. Quality Assurance: Multiple testing phases including safety and performance verification
  6. Packaging: Custom packaging for secure transportation and easy assembly

Quality Control Standards

  • ISO 9001 certified manufacturing processes
  • CE, RoHS, and UL certification for electrical components
  • Rigorous testing of heating systems and temperature control
  • Structural integrity verification through load testing
  • Final inspection and performance validation before shipment